ELASTOPACK 201

2-component, phthalate free, hydrophobic, flexible polyurethane grout for sealing dry to moist cracks and joints with a non-expanding grout in concrete and masonry structures. ELASTOPACK 201 can be injected or poured

Product Description

ELASTOPACK 201 is a 2-component, phthalate free, injection grout consisting of a resin and a hardener, which are injected as 1-component system after mixing. After curing, the grout will become a dense and elastic material.

ELASTOPACK is packed in pre-weighted sets composed of:

  • A-component : polyol blend.
  • B-component : di-isocyanate hardener.
  • Mixing ratio A/B : 2/1 volumetric.

Product Advantages

  • ADR free transport
  • Phthalate free resin, REACH compliant
  • Packed as a complete pre-weighted set
  • Solvent free
  • Non-flammable
  • Good flexibility
  • Low viscosity, fast and deep penetration
  • User friendly: Easy to use 2/1 volumetric mixing ratio, used as 1-component
  • product after mixing
  • Cured resin has a very good all-round chemical resistance(*)

(*) For chemical resistances please contact your GCP representative.

Field of Application

  • Sealing of moving or non-moving cracks in concrete or masonry structures.
  • Sealing of dry to moist cracks in concrete or masonry structures.
  • Sealing of hairline cracks where other resins cannot penetrate.
  • Filling of voids which can be subject to movement.
  • Filling of joints between horizontal concrete slabs by pouring or pumping.

Application

1. Preparation

  • To improve adhesion of the resin to the surface, the surface needs to be sound, clean and free from dust, debris, grease, oils and laitance.
  • Low temperature conditions will significantly increase the viscosity and the reaction time of the products. To minimize this effect, store the product at room temperature for a minimum of 24 hours before use.
  • Add the complete contents of the A-component to the B-component. Mix thoroughly with a mechanical mixer at moderate speed (500 rpm). Shake A-component thoroughly before adding to B-component.
  • Do not pre-mix more material than can be used within the pot life of the product.

2. Injection

  • The product is used as a 1-component product after pre-mixing in a 2/1 volumetric ratio.
  • The product can be injected or poured into the joint, void or crack to be filled as a 1-component system. Standard 1-component hand pumps or electrical airless diaphragm pumps can be used.
  • All pumps and equipment should be cleaned immediately after use with Washing Agent Eco to prevent the material from gelling or curing inside the injection equipment.

Technical Data/Properties

Property   Value   Norm
  Component A   Component B  
Solids 100%   100% EN ISO 3251
Viscosity at 25°C (mPas) Approx. 130   Approx. 150 EN ISO 3219
Density (kg/dm3) Approx. 0.975   Approx. 1.230 EN ISO 2811
Flash Point (°C) > 140   > 160 EN ISO 2719
Mixed product        
Mixed Resin        
Mix viscosity (mPas) at 8°C
at 25°C
Approx. 435
Approx. 160
  EN ISO 3219
Pot life (min) at 8°C
at 25°C
Approx. 120’
Approx. 45’
  EN ISO 9514
Cured        
Tensile strength (MPa)   Approx. 3.5   EN ISO 527
Elongation   Approx. 115 %   EN ISO 527
Adhesion to dry concrete (MPa)   Approx. 3.1   EN 1542
Hardness Shore A   Approx. 65   EN ISO/R868

Appearance

A-component:  Yellow transparent liquid
B-component:  Dark brown liquid

Consumption

Has to be estimated by the engineer or operator and depends on width and depth of the cracks and voids, which need to be filled.

Packaging

3L set

A-component:  2L plastic pail in cardboard box
B-component:  1L metal drum in cardboard box
1 box 5 x 2L A-component
1 box 10 x 1L B-component

1 pallet

18 boxes A-component
9 boxes B-component
Total 90 sets (270L)  

15L set

A-component:  10L plastic jerry can
B-component:  5L metal drum

1 pallet

30 x 10L A-component
30 x 5L B-component
Total 30 sets (450L)  

Storage

ELASTOPACK 201 should be stored in a dry area, free from ground. Storage temperature must be between 5°C and 30°C. Once the packaging has been opened, the useful life of the material is greatly reduced and should be used as soon as possible.

Shelf life: 2 years.

Accessories

To be purchased separately

  • IP 1C-Manual hand pump.
  • IP 1C-Compact electrical airless diaphragm pump.
  • IP 1C-Pro electrical airless diaphragm pump.
  • Packers and connectors.

See relevant Technical Data Sheet.

Health and Safety

ELASTOPACK 201 A-component is not classified.

ELASTOPACK 201 B-component is classified as harmful.

All persons in contact with the materials should wear the appropriate protective clothing and gloves. Spills should be washed immediately with abundant quantities of clean water. For full information, consult the relevant Material Safety Data Sheet.

gcpat.uk | United Kingdom customer service: +44 (0) 1480 478421

We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate, and is offered for consideration, investigation and verification by the user, but we do not warrant the results to be obtained. Please read all statements, recommendations, and suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation, or suggestion is intended for any use that would infringe any patent, copyright, or other third party right.

© Copyright 2018 GCP Applied Technologies, Inc. All rights reserved.

This document is only current as of the last updated date stated below and is valid only for use in the United Kingdom. It is important that you always refer to the currently available information at the URL below to provide the most current product information at the time of use. Additional literature such as Contractor Manuals, Technical Bulletins, Detail Drawings and detailing recommendations and other relevant documents are also available on www.gcpat.uk. Information found on other websites must not be relied upon, as they may not be up-to-date or applicable to the conditions in your location and we do not accept any responsibility for their content. If there are any conflicts or if you need more information, please contact GCP Customer Service.

Last Updated: 2023-06-13

https://gcpat.uk/en-gb/solutions/products/de-neef-waterproofing-injection-solutions/elastopack-201